Wednesday, 22 February 2017

DESIGN MIX AND CONCRETE GRADE

WHAT IS THE MEANING GRADE CONCRETE ?
M10 M15 M20 etc. are all grades of concrete in the Indian Standard issued by 
Bureau of Indian Standards. The 'M' denotes 'Mix' followed by a number 
representing the compressive strength of that mix in N/mm^2. A mix is 
a specific ratio in which cement, fine(sand) and coarse aggregate (gravel) are mixed.

MIX DESIGN
M5 = 1:4:8
M10= 1:3:6
M15= 1:2:4
M20= 1:1.5:3
M25= 1:1:2
M30= 1 : 2 : 2.87
M35= 1 : 1.79 : 2.57
M40= 1 : 1.67 : 2.39
M45= 1 : 1.58 : 2.26
M50= 1 : 1.44 : 2.23

M10 ( 1 : 3.92 : 5.62)
Cement : 210 Kg/ M 3
20 mm Jelly : 708 Kg/ M 3
12.5 mm Jelly : 472 Kg/ M 3
River sand : 823 Kg/ M 3
Total water : 185 Kg/ M 3
Fresh concrete density: 2398 Kg/M 3

M20 ( 1 : 2.48 : 3.55)
Cement : 320 Kg/ M 3
20 mm Jelly : 683 Kg/ M 3
12.5 mm Jelly : 455 Kg/ M 3
River sand : 794 Kg/ M 3
Total water : 176 Kg/ M 3
Admixture : 0.7%
Fresh concrete density: 2430 Kg/ M 3

M25 ( 1 : 2.28 : 3.27)
Cement : 340 Kg/ M 3
20 mm Jelly : 667 Kg/ M 3
12.5 mm Jelly : 445 Kg/ M 3
River sand : 775 Kg/ M 3
Total water : 185 Kg/ M 3
Admixture : 0.6%
Fresh concrete density: 2414 Kg/ M 3
Note: sand 775 + 2% moisture, Water185 -20.5 = 164 Liters,
Admixture = 0.5% is 100ml

M30 ( 1 : 2 : 2.87)
Cement : 380 Kg/ M 3
20 mm Jelly : 654 Kg/ M 3
12.5 mm Jelly : 436 Kg/ M 3
River sand : 760 Kg/ M 3
Total water : 187 Kg/ M 3
Admixture : 0.7%
Fresh concrete density: 2420 Kg/ M 3
Note: Sand = 760 Kg with 2% moisture (170.80+15.20)

M35 ( 1 : 1.79 : 2.57)
Cement : 410 Kg/ M 3
20 mm Jelly : 632 Kg/ M 3
12.5 mm Jelly : 421 Kg/ M 3
River sand : 735 Kg/ M 3
Total water : 200 Kg/ M 3
Admixture : 0.7%
Fresh concrete density: 2400 Kg/ M 3
Note: sand = 735 + 2%, Water = 200- 14.7 = 185.30,
Admixture = 0.7%

M40 ( 1 : 1.67 : 2.39)

Cement : 430 Kg/ M 3
20 mm Jelly : 618 Kg/ M 3
12.5 mm Jelly : 412 Kg/ M 3
River sand : 718 Kg/ M 3
Water Cement ratio : 0.43
Admixture : 0.7%
Note: Sand = 718 + Bulk age 1%

M45 ( 1 : 1.58 : 2.26)
Cement : 450 Kg/ M 3
20 mm Jelly : 626 Kg/ M 3
12.5 mm Jelly : 417 Kg/ M 3
River sand : 727 Kg/ M 3 + Bulk age 1%
Water Cement ratio : 0.43
Admixture : 0.7%

M50 ( 1 : 1.44 : 2.23)
Cement : 450 Kg/ M 3
20 mm Jelly : 590 Kg/ M 3
12.5 mm Jelly : 483 Kg/ M 3
River sand : 689 Kg/ M 3 + Bulk age 12%
Water Cement ratio : 0.36 (188 Kg)
Admixture : 1.20%3
Micro silica : 30 Kg
Super flow 6.7% of cement

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